Badland Winches 2000 Lb Manual Chain
May 22, 2012 Badland winches - Harbor Freight? I have a HF 2000 lb winch I picked up for $40. I have the 12,000 lb badland winch on my 2011 rubicon. Operator's Guide and Replacement Parts List for the A2500. Understanding the operators manual. Attach the choker chain.
WINCH MOUNT INSTALLATION INSTRUCTIONS 1. Remove molded plastic bumper guard from the ATV. Mount the winch mount weldment (Item 1) to the ATV as shown below. Mount the roller hawse to the winch mount weldment as shown above. Mount the winch to the winch mount weldment and route the winch cable through the rollers.
(Installer may need to remove rollers to allow cable end to pass through). Wire the winch according to the manufacturer instructions. Re-install the molded plastic bumper guard.
5 *CAUTION BE AWARE OF WHEN THE CABLE STOP CONTACTS THE ROLLER HAWSE AS CABLE IS WOUND IN. FAILURE TO RELEASE MAY CAUSE DAMAGE TO WINCH PARTS OR TO THE ATV. Diccionario Critico De Dudas Navarro Pdf File there. When using the winch to raise and lower a blade a cable stop must be installed. Carefully raise the blade until the top of the push tube’s are no closer than 1″ anywhere on the ATV.
Place the Cable Stop onto the Winch Cable up against the Winch Hawse. Secure the Cable Stop to the Winch Cable using the Cable Clamp Assembly as shown in the pictures below. Incoming search terms: • • • • • • • • • •.
You will need to remove the lower Front Moulding of the ATV for installation of the Winch Kit. Position the Winch with the motor on the LEFT side in the mounting location and slide the Winch Mount Plate in under the winch. Attach the Winch Mount Plate to the frame with the U-bolts and Nylock Nuts provided. John Mayer ? Where The Light Is Dvd Download Free. Tighten at this time. See Picture Winch Mount Plate 3. Install the Roller Hawse Bracket to the Lower Winch Plate and to the front bars (behind the bars) of the ATV using the U-bolts, Carriage Bolts and Nylock Nuts.
See Picture Below. Winch Mount Plate Roller Hawse Bracket 4 4. After winch installation is complete, reinstall lower Front Moulding of ATV. Remove one of the long rollers and the two side rollers and feed the winch cable through the roller hawse. Reinstall the rollers and be sure rollers move freely.
Attach the Roller Hawse to the Roller Hawse Mount Plate using the 3/8″ x 1″ Bolts and Nylock Nuts provided with the winch. Tighten all hardware. Remove the two 8mm bolts that attach the front bumper assembly to the ATV frame see figure 3. Place Winch mounting plate (A1) into position and fasten the two bent down tabs to the ATV frame using the two 8mm bolts removed in step one, see figure 4, and figure 5.
Do not tighten fully at this time. Attach the front of the mounting plate using four 1/4-20 u- bolts (B1), eight lock washers (B2), and eight 1/4-20 hex nuts (B3), see figure 6. Tighten all fastners for the mounting kit at this time. Place winch into position behind the mounting plate. Attach the top two feet of the winch using two 5/16-18 hex cap screws and lock washer.
These fasteners will be found in the hardware kit that came with the winch. Note: The winch has floating nuts in its feet. In some instances, a nut may be moved off to one side making it impossible to screw a bolt in. If this becomes the case, take a screwdriver and center the floating nut in the winch to the bolt hole opening.
Now attach the bolt through the Winch Plate and into the winch. If using a Cast Hawse Fairlead: It may be neccasary to remove the cast hawse fairlead from the fairlead mounting plate that came with the winch.
Remove the front Plastic Bumper Guard. Remove the U-Bolts from the Winch Mount Plate and place the Winch Mount Plate on top of the horizontal bumper support tubes as shown in picture below. The U-Bolts will be placed around the tubes and up through the plate and are secured with Nylock Nuts. Tighten Fully. (Pictured Below). Mount the Winch to the underside of the Winch Mount Plate using the mount holes in the plate and the provided bolts. Tighten hardware at this time.
Using the two 5/16” x 1” bolts supplied with kit, mount the Winch to the Winch Mount Plate. Be sure that when the Winch is mounted to the ATV, the Winch Motor is on the RIGHT side of the machine. Place the front Plastic Bumper Guard back onto the ATV, place the Roller Hawse Mount Bracket against the front Plastic Bumper Guard using the 7/8” Steel Bushings as spacers.
Attach using the 6 x 30mm Bolts and Flat Washers. See picture on next page 5. String the Cable through the hole in the Hawse Mount Bracket. Remove one of the long rollers and the two side rollers of the Roller Hawse and feed the winch cable through the Roller Hawse. Reinstall the rollers and be sure rollers move freely. Remove the bottom and middle bumper mounting bolts. Pull the front bumper outwards while sliding the winch mount behind the bumper with the roller fairlead mount tabs facing downward and towards the front.